The sports nutrition industry in Australia is booming, with more consumers turning to protein powders, pre-workouts, and recovery supplements to fuel their fitness goals. To stay competitive, brands must ensure high-quality manufacturing and efficient packaging solutions that meet industry regulations.
This guide covers everything you need to know about sports supplement manufacturing and packaging—from ingredient selection to regulatory compliance—and how contract manufacturing can help brands scale efficiently.
1. Key Ingredients in Sports Supplements
The success of a sports supplement depends on its ingredients, formulation, and quality control. Some of the most popular sports nutrition ingredients include:
✔️ Protein (Whey, Casein, Plant-Based) – Supports muscle growth and recovery
✔️ Amino Acids (BCAAs, EAAs) – Aids muscle repair and endurance
✔️ Creatine – Enhances strength and power output
✔️ Electrolytes – Improves hydration and endurance
✔️ Nootropics & Adaptogens – Enhances focus and stress management
A reliable contract manufacturer sources high-quality raw materials, ensuring supplements meet label claims and provide real benefits.
2. The Sports Supplement Manufacturing Process
Manufacturing sports supplements requires strict quality control measures to ensure purity, safety, and consistency. The key steps include:
Ingredient Sourcing & Blending – Premium raw materials are carefully blended for a uniform mix.
Testing & Quality Assurance – Lab testing ensures compliance with food safety regulations and nutritional claims.
Flavour Development & Texture Testing – Ensures great taste and mix-ability.
Powder Processing & Granulation – Improves solubility and prevents clumping.
Encapsulation (Capsules & Tablets) – For targeted nutrient delivery.
At Mansfields, we specialise in powder-based sports supplement manufacturing, delivering premium quality formulations tailored to your brand.
3. Packaging Solutions for Sports Supplements
Effective packaging protects product integrity, enhances branding, and improves consumer convenience. The most common options include:
Tubs & Jars – Ideal for protein powders, pre-workouts, and mass gainers.
Doy Pouches & Stand-Up Bags – Lightweight, resealable, and cost-effective.
Stick Sachets & Single-Serve Packets – Perfect for pre-workout and electrolyte blends.
Sustainability is a growing priority, and Mansfields leads the way with APCO-compliant packaging options that align with eco-friendly consumer trends.
4. Compliance & Quality Control in Supplement Manufacturing
Regulatory compliance is non-negotiable in sports supplement manufacturing. Working with an experienced contract manufacturer ensures products adhere to:
✅ FSANZ (Food Standards Australia New Zealand) – Ensures supplements meet safety & labeling standards.
✅ GMP (Good Manufacturing Practices) – Guarantees high-quality production processes.
✅ HACCP Certification – Minimises contamination risks through strict safety protocols.
✅ Shelf-Life Testing & Stability Analysis – Ensures product longevity and performance.
Mansfields follows rigorous testing and compliance protocols, helping brands meet the highest standards in sports nutrition manufacturing.
5. Why Contract Manufacturing is the Best Solution for Sports Supplement Brands
Launching and scaling a sports nutrition brand requires significant investment in equipment, R&D, and compliance measures. Instead of building in-house production, many brands outsource to contract manufacturers like Mansfields to:
Reduce Production Costs – No need for expensive facilities or specialised machinery.
⚡ Increase Speed to Market – Fast, scalable manufacturing ensures quick turnaround.
Access Expert Formulation & R&D – Tailored product development and innovation support.
Focus on Branding & Sales – Free up resources to market and grow your brand.
With 50+ years of industry experience, Mansfields is Australia’s leading dry food and supplement contract manufacturer, helping brands produce high-quality sports supplements efficiently.
6. Why Choose Mansfields for Sports Supplement Manufacturing & Packaging?
At Mansfields, we provide premium contract manufacturing services for sports nutrition brands. Our facilities are fully equipped to handle large-scale production, ensuring cost-effective solutions and high-quality standards.
50+ years of manufacturing excellence
No in-house brands—your success is our priority
State-of-the-art blending, filling & packaging capabilities
Sustainable & APCO-compliant packaging options
Custom formulations & scalable production
We partner with brands to bring innovative sports supplements to market—faster, safer, and at a lower cost.
Ready to Manufacture Your Sports Supplement?
If you’re looking for a trusted partner to manufacture and package your sports supplements, Mansfields is here to help.
Contact us today to discuss your requirements!
For more information visit us here www.mansfields.com.au
or
Call (03) 9701 8711